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Evidence Guide: AURKTJ012 - Remove, inspect and fit earthmoving and off-the-road wheel and rim assemblies

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURKTJ012 - Remove, inspect and fit earthmoving and off-the-road wheel and rim assemblies

What evidence can you provide to prove your understanding of each of the following citeria?

Assess and control risk

  1. Identify and control hazardous conditions in work environment
  2. Identify and control hazardous wheel and rim assembly conditions, noting points where safety checks are required
  3. Obtain and interpret emergency procedures and be prepared for fires, accidents and emergencies
  4. Identify hazards and environmental issues, assess potential risks, and implement control measures in line with workplace policies
Identify and control hazardous conditions in work environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and control hazardous wheel and rim assembly conditions, noting points where safety checks are required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain and interpret emergency procedures and be prepared for fires, accidents and emergencies

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify hazards and environmental issues, assess potential risks, and implement control measures in line with workplace policies

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to remove wheel and rim assembly from vehicle

  1. Obtain and interpret manufacturer instructions, original equipment manufacturer (OEM) specifications, workplace procedures safety information and applicable standards for earthmoving and off-the-road tyres
  2. Obtain, interpret, clarify and confirm work requirements
  3. Plan sequence of work, noting points where safety checks are required
  4. Select and wear personal protective equipment appropriate for work activities
  5. Coordinate and communicate planned activities with others at the site prior to commencement of work activity
  6. Select and inspect tools and equipment according to manufacturer instructions and workplace procedures
  7. Identify wheel and rim assembly type, fastening system and handling equipment required to complete work activity
  8. Clean wheel and rim assembly, and inspect visually for damage, wear, corrosion, foreign material, cracks and compatibility of components to assess potential health and safety threats according to workplace procedures
Obtain and interpret manufacturer instructions, original equipment manufacturer (OEM) specifications, workplace procedures safety information and applicable standards for earthmoving and off-the-road tyres

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain, interpret, clarify and confirm work requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan sequence of work, noting points where safety checks are required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and wear personal protective equipment appropriate for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate and communicate planned activities with others at the site prior to commencement of work activity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and inspect tools and equipment according to manufacturer instructions and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify wheel and rim assembly type, fastening system and handling equipment required to complete work activity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean wheel and rim assembly, and inspect visually for damage, wear, corrosion, foreign material, cracks and compatibility of components to assess potential health and safety threats according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove wheel and rim assembly from vehicle

  1. Isolate, jack, raise and support vehicle according to workplace procedures, including vertical mounting procedures
  2. Deflate tyre before removal from vehicle according to workplace procedures
  3. Verify appropriate deflation of tyre in line with workplace procedures and OEM requirements
  4. Remove tyre, wheel and rim assembly according to workplace procedures and without causing component damage or injury
  5. Apply workplace procedures for transport and storage of wheel and rim assembly
Isolate, jack, raise and support vehicle according to workplace procedures, including vertical mounting procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Deflate tyre before removal from vehicle according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Verify appropriate deflation of tyre in line with workplace procedures and OEM requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove tyre, wheel and rim assembly according to workplace procedures and without causing component damage or injury

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply workplace procedures for transport and storage of wheel and rim assembly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect mounting surfaces and fasteners

  1. Visually inspect mounting components, fasteners and surfaces for damage, wear, corrosion, foreign material and cracks according to manufacturer instructions and workplace procedures, and discard damaged fasteners
  2. Record and report findings according to workplace procedures
Visually inspect mounting components, fasteners and surfaces for damage, wear, corrosion, foreign material and cracks according to manufacturer instructions and workplace procedures, and discard damaged fasteners

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report findings according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fit wheel and rim assembly

  1. Compare condition of wheel and rim assembly against manufacturer specifications and ensure it is suitable for application, managing non-conformance as per workplace procedures
  2. Assess cleanliness of mating surfaces, and clean where required
  3. Fit wheel and rim assembly using handling equipment according to workplace procedures
  4. Check positioning and alignment of wheel and rim assembly prior to fastening
  5. Vertically mount wheel and rim assembly in accordance with workplace procedures
  6. Apply wheel and rim assembly tightening sequence and torque settings according to manufacturer specifications and workplace procedures
Compare condition of wheel and rim assembly against manufacturer specifications and ensure it is suitable for application, managing non-conformance as per workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess cleanliness of mating surfaces, and clean where required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fit wheel and rim assembly using handling equipment according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check positioning and alignment of wheel and rim assembly prior to fastening

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vertically mount wheel and rim assembly in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply wheel and rim assembly tightening sequence and torque settings according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inflate tyre

  1. Identify and apply tyre inflation safety procedures prior to inflating tyre
  2. Inflate tyre according to workplace procedures and manufacturer recommendations
  3. Monitor tyre, wheel and rim assembly during inflation according to workplace procedures
Identify and apply tyre inflation safety procedures prior to inflating tyre

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inflate tyre according to workplace procedures and manufacturer recommendations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor tyre, wheel and rim assembly during inflation according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Lower vehicle according to workplace procedures
  2. Re-check wheel and rim fastener torque settings according to workplace procedures and manufacturer specifications
  3. Check wheel and rim assembly clearances according to manufacturer specifications
  4. Perform final inspection to ensure work meets workplace requirements
  5. Inspect and store tools and equipment according to workplace procedures, tagging or reporting where necessary
  6. Complete and process workplace documentation according to workplace procedures
Lower vehicle according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Re-check wheel and rim fastener torque settings according to workplace procedures and manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check wheel and rim assembly clearances according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform final inspection to ensure work meets workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and store tools and equipment according to workplace procedures, tagging or reporting where necessary

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete and process workplace documentation according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Safety requirements must include:

those prescribed under applicable standards, workplace health and safety regulations, and workplace policies and procedures

isolation procedures

hazard control

manual-handling techniques

personal protective clothing and equipment

use of tools and equipment

working with dangerous or toxic substances:

chemicals

compressed air

nitrogen gas

polyurethane resin (PUR) tyre fill

tyre additive.

Wheel and rim assembly must include:

demountable type or disk type wheel assemblies

split wheel or multi-piece wheel

tyre and rim assembly

tyre and rim mounted to a hub.

Tools and equipment must include:

tyre handling equipment.

bead breakers

hand tools

inflation and deflation tools and pressure gauges

jacks

mufflers

pneumatic tools

hydraulic tools

power tools

soft face hammers

support stands

torque tools

tyre levers

wire brushes

inflation pressure gauges.

Hazardous conditions must include:

changing and unstable ground conditions

dust

hard, soft or uneven ground conditions

line of fire for tyre components

noise

vehicles/pedestrians/machinery/other personnel within the workplace.

Hazardous wheel and rim assembly conditions must include:

wheel and rim component defects

tyre defects

other conditions may include:

blocked or damaged valves

cracks

corrosion

cuts and damage

distortion

dislodged components

heat damage

leakage

mechanical damage

structural damage

under- or over-inflated tyre

valve gear

wear.

Mounting components and fasteners must include:

bolts

cleats

nuts

reducers

spacer bands

studs

washers

wedge or cleat retaining systems.